Wireless Chargers
Material
Plastic, Silicone, Glass, Metal
Finishing
Apply Logos, Colors, Or Patterns Via Laser Engraving, Uv Printing, Or Embossing
Power Output
5W , 10W，15W
Certifications
Qi certification, FCC, CE, and RoHS
- 1. Design & Customization
- Physical Design:
- Casing: Choose materials (plastic, silicone, glass, or metal) and shapes (pads, stands, or novelty designs like branded shapes).
- Branding: Apply logos, colors, or patterns via laser engraving, UV printing, or embossing.
- Technical Specifications:
- Charging Standard: Qi certification (most common) or proprietary protocols.
- Power Output: 5W (basic), 10–15W (fast charging), or higher for multi-device stations.
- Features: LED indicators, cooling fans, anti-slip surfaces, or app connectivity.
2. Component Sourcing- Core Components:
- Transmitter Coil: Precision-wound copper coils for efficient energy transfer.
- Circuit Board: Includes control chips (e.g., Texas Instruments), voltage regulators, and safety modules (overcurrent/overheat protection).
- Casing: Pre-molded or custom-designed shells.
- Additional Parts:
- Magnets (for alignment), thermal pads, USB-C/Magnetic connectors, or LED modules.
3. Assembly Process- PCB Assembly:
- Solder control chips, capacitors, and coils onto the circuit board using SMT (Surface-Mount Technology).
- Coil Integration:
- Align and secure the transmitter coil to avoid electromagnetic interference.
- Casing Assembly:
- Enclose PCB and coil in the branded casing. Add anti-slip rubber, magnets, or decorative elements.
- Thermal Management:
- Install heat sinks, vents, or thermal adhesive to dissipate heat.
4. Firmware & Functionality Testing- Firmware Installation:
- Load firmware for adaptive charging, LED controls, or smart features (e.g., device detection).
- Functional Testing:
- Verify charging speed, alignment accuracy, and compatibility with devices (iPhone, Samsung, etc.).
- Test safety protocols: Overheating shutdown, foreign object detection (FOD).
- Stress Testing:
- Simulate long-term use to ensure durability and consistent performance.
5. Quality Control & Certifications- Performance Checks:
- Ensure Qi certification compliance (if applicable).
- Measure electromagnetic interference (EMI) and efficiency (energy loss).
- Aesthetic Inspection:
- Check logo alignment, surface finish, and casing integrity.
- Certifications:
- Obtain FCC, CE, RoHS, or UL certifications for target markets.
6. Packaging & Distribution- Custom Packaging:
- Branded boxes, eco-friendly sleeves, or retail-ready blister packs. Include cables (USB-C, Lightning), manuals, or warranty cards.
- Protective Features:
- Use foam inserts or molded trays to prevent damage during shipping.
- Bulk Shipping:
- Palletize units in reinforced cartons for global logistics.
- Physical Design:
