Squeeze

1. Design and Prototyping

• Concept Development: The process begins with brainstorming and conceptualizing the toy’s design, including its shape, size, and functionality.

• 3D Modeling: Designers create a digital 3D model using CAD (Computer-Aided Design) software.

• Prototyping: A physical prototype is created using 3D printing or other methods to test the design, functionality, and ergonomics.

2. Material Selection

• Material Choice: The primary material used is usually soft, flexible, and non-toxic, such as TPE (Thermoplastic Elastomer) or silicone.

• Color and Additives: Pigments and other additives are selected to achieve the desired color, texture, and properties (e.g., UV resistance, durability).

3. Mold Making

• Mold Design: Based on the finalized 3D model, a mold is designed. The mold is typically made from steel or aluminum for durability.

• Mold Fabrication: The mold is precision-machined to ensure accurate replication of the toy’s design.

4. Injection Molding

• Material Preparation: The chosen material is prepared, often in pellet form, and fed into an injection molding machine.

• Molding Process: The material is heated until molten and then injected into the mold under high pressure. It cools and solidifies into the shape of the toy.

• Demolding: Once cooled, the toy is ejected from the mold.

5. Post-Processing

• Trimming and Cleaning: Excess material (flash) is trimmed off, and the toy is cleaned to remove any residues.

• Surface Treatment: Additional treatments, such as painting, coating, or texturing, may be applied to enhance the toy’s appearance and feel.

6. Quality Control

• Inspection: Each toy is inspected for defects, such as air bubbles, uneven surfaces, or color inconsistencies.

• Testing: Functional tests may be conducted to ensure the toy meets safety and performance standards (e.g., squeeze resistance, durability).

7. Assembly (if applicable)

• Component Integration: If the toy has multiple parts (e.g., squeakers, internal mechanisms), these are assembled at this stage.

• Final Assembly: All components are securely attached, and the toy is checked for proper functionality.

8. Packaging

• Labeling: The toy is labeled with necessary information, such as branding, safety warnings, and barcodes.

• Packaging: The toy is packaged in protective materials (e.g., blister packs, boxes) to prevent damage during shipping and to enhance shelf appeal.

9. Distribution

• Storage: Finished products are stored in a warehouse until they are ready for distribution.

• Shipping: The toys are shipped to retailers or directly to customers.

10. Post-Market Monitoring

• Feedback Collection: Customer feedback is collected to identify any issues or areas for improvement.

• Continuous Improvement: Based on feedback, the design or production process may be refined to enhance product quality and customer satisfaction.

Key Considerations:

• Safety: Ensuring the toy is safe for its intended age group, free from harmful chemicals, and complies with relevant regulations (e.g., ASTM, EN71).

• Durability: The toy should withstand repeated squeezing and other forms of play without breaking or degrading.

• Cost Efficiency: Balancing quality with cost-effective production methods to maintain profitability.