Skateboard
Type
Street, Cruiser, Longboard
Material
7-9 Layers Of Hard Maple, Bamboo, Carbon Fiber
Printing
Glue Epoxy Printing
ECO
ASTM F963 ,CPSC
- 1. Design and Prototyping
- Concept Development: Determine the skateboard type (e.g., street, cruiser, longboard), shape (concave, kicktail), and target audience.
- Template Creation: Design the deck shape (length, width, wheelbase) and create a digital template.
- Prototyping: Produce a physical prototype to test performance, balance, and aesthetics.
2. Material Selection- Deck Materials:
- Wood: Most decks use 7-9 layers of hard maple veneer (from sustainable sources). Bamboo or carbon fiber composites are alternatives.
- Adhesive: Waterproof glue (e.g., epoxy or PVA) to bond veneer layers.
- Truck Materials: Aluminum alloy (e.g., grade 356 for die-casting) or steel for durability.
- Wheels: Polyurethane (PU) with varying hardness (78A–101A durometer).
- Bearings: Steel or ceramic balls with ABEC ratings (e.g., ABEC-5, ABEC-7).
3. Deck Production- Veneer Preparation:
- Thin maple veneers are cut to size.
- Layers are arranged cross-grain (vertical or horizontal lamination) for strength.
- Pressing:
- Layers are glued and stacked, then pressed in a hydraulic mold under heat (to activate adhesive) and pressure.
- The mold shapes the deck’s concave and kicktails (nose/tail curves).
- Curing: The pressed deck is left to cure for 24–48 hours.
- Cutting and Shaping:
- Excess wood is trimmed using CNC machines or laser cutters.
- Edges are sanded smooth.
4. Graphics and Customization- Screen Printing/Heat Transfer: Artwork is printed onto the deck’s bottom layer before pressing or applied as a sticker post-production.
- Laser Etching: Used for custom designs on trucks or wheels.
5. Quality Control- Deck Testing: Flex, weight, and impact resistance are tested.
- Safety Compliance: Meets standards like ASTM F963 or CPSC guidelines.
6. Packaging and Distribution- Packaging: Decks are shrink-wrapped or boxed.
- Labeling: Includes branding, size, and safety warnings.
- Shipping: Distributed to retailers or direct-to-consumer.
Key Considerations- Performance: Balance between deck flexibility and truck responsiveness.
- Durability: High-impact resistance for tricks and rough terrain.
- Sustainability: Use of FSC-certified wood, recycled materials, or eco-friendly adhesives.
- Customization: Brands often offer personalized graphics or component choices.
