Mobile Hard Drives
Material
Aluminum, Plastic, Silicone
Finishing
Laser Engraving, Pad Printing, UV Coating.
Durability
Drop Tests (1–3 Meters)， Waterproofing (IP67 Ratings)
Certifications
FCC, CE, RoHS, and ISO standards.
- 1. Design & Customization
- Physical Design:
- Casing: Choose materials (aluminum, plastic, silicone, or ruggedized shock-resistant shells) and shapes (slim, portable, or branded novelty designs).
- Branding: Incorporate logos, colors, or patterns via laser engraving, pad printing, or UV coating.
- Technical Specifications:
- Storage Type: Decide between HDD (mechanical disk) or SSD (flash storage).
- Capacity: Ranges from 500GB–5TB for HDDs or 128GB–4TB for SSDs.
- Interface: USB 3.0/3.1, USB-C, or Thunderbolt compatibility.
- Durability Features: Waterproofing, shock resistance, or encryption (hardware/software).
2. Component Sourcing- Core Components:
- HDD:
- Platters, read/write heads, spindle motor (sourced from manufacturers like Seagate, Western Digital, or Toshiba).
- SSD:
- NAND flash memory chips, controller, DRAM cache (suppliers include Samsung, Micron, or Kingston).
- Enclosure: Prefab or custom-molded cases with integrated PCB (printed circuit board) for connectivity.
- HDD:
- Additional Parts:
- Connectors (USB, Thunderbolt), screws, shock-absorbing mounts (for HDDs), and thermal pads (for SSDs).
3. Assembly ProcessFor HDDs:- Disk & Actuator Assembly:
- Mount platters, spindle motor, and read/write heads in a cleanroom to prevent dust contamination.
- Enclosure Integration:
- Secure the HDD in a shock-resistant casing with anti-vibration mounts.
- PCB Connection:
- Attach the interface controller to the HDD and connect it to the USB/Thunderbolt port.
- PCB Assembly:
- Solder NAND chips, controller, and DRAM onto the PCB using SMT (Surface-Mount Technology).
- Enclosure Sealing:
- Encapsulate the SSD in a metal/plastic case for durability and heat dissipation.
- Branding Integration: Apply logos/designs via laser engraving or printing.
- Final Assembly: Attach cables, rubberized grips, or keychain loops.
4. Firmware & Software Configuration- Firmware Installation:
- Load firmware to manage storage, encryption (e.g., AES-256), and interface protocols.
- Preloading Content (Optional):
- Add branded files, software, or auto-run presentations.
- Security Features:
- Enable password protection, hardware encryption, or write-protection modes.
5. Quality Control & Testing- Functional Testing:
- Verify storage capacity, read/write speeds, and interface compatibility.
- Test encryption/decryption performance for secure drives.
- Durability Testing:
- HDDs: Drop tests (e.g., 1–3 meters), vibration resistance, and temperature cycling.
- SSDs: Waterproofing (IP67 ratings), bend resistance, and thermal stress tests.
- Aesthetic Inspection:
- Check logo alignment, casing finish, and port durability.
6. Packaging & Distribution- Custom Packaging:
- Branded boxes, eco-friendly pouches, or clamshell packaging with foam inserts.
- Include accessories like USB cables, user manuals, or warranty cards.
- Protective Measures:
- Anti-static bags for SSDs, shock-resistant packaging for HDDs.
- Bulk Shipping:
- Palletize drives in reinforced cartons for global distribution.
- Physical Design:
