Jumper

Yarn

Wool, Cashmere, Cotton, Acrylic

Embroidery

High Density Embroidery Machine

Printing

Screen Printing, Digital Direct Printing, Etc.

ECO

Organic Cotton, Recycled Polyester, Etc

  • 1. Design and Planning
    • Concept Development: Create sketches or digital designs for the jumper.
    • Material Selection: Choose yarn type (e.g., wool, cotton, acrylic) based on design and functionality.
    • Pattern Making: Develop patterns for different sizes.
    2. Yarn Preparation
    • Yarn Sourcing: Procure yarn in the required colors and quantities.
    • Yarn Testing: Ensure quality and consistency of the yarn.
    3. Knitting
    • Machine Setup: Load yarn onto knitting machines and set up according to the design.
    • Knitting Process: Use flat or circular knitting machines to create panels or tubular pieces.
    • Quality Check: Inspect knitted pieces for defects like holes or uneven stitching.
    4. Cutting and Sewing
    • Cutting: Cut knitted fabric into panels (front, back, sleeves) if not knitted to shape.
    • Sewing: Assemble panels using sewing machines, attaching sleeves, shoulders, and sides.
    • Seam Finishing: Reinforce seams for durability.
    5. Trimming and Detailing
    • Necklines and Cuffs: Add ribbing or finishing to necklines, cuffs, and hems.
    • Embellishments: Add buttons, zippers, or embroidery as per design.
    6. Washing and Dyeing
    • Washing: Clean the jumper to remove oils or residues.
    • Dyeing: Apply color if not pre-dyed (optional, depending on design).
    7. Quality Control
    • Inspection: Check for defects in stitching, fit, and overall finish.
    • Sizing Check: Ensure consistency across sizes.
    8. Pressing and Finishing
    • Steaming/Pressing: Remove wrinkles and shape the jumper.
    • Labeling: Attach brand labels, care instructions, and size tags.
    9. Packaging
    • Folding: Fold the jumper neatly.
    • Packaging: Pack in polybags or boxes for shipping.
    10. Distribution
    • Shipping: Send finished products to retailers or customers.