Hockey Jersey

1. Design and Material Selection
- Collaborative Design: Teams collaborate with designers to create jersey aesthetics, incorporating team colors, logos, and sponsor branding.
- Fabric Choice:
  - Primary Material: Durable polyester blends (e.g., 100% polyester or polyester-spandex mixes) for breathability, moisture-wicking, and stretch.
  - Reinforcements: Extra layers in high-impact zones (shoulders, elbows) for durability.
  - Sustainability: Use of recycled polyester (rPET) or eco-friendly dyes.
2. Pattern Making and Cutting
- CAD Templates: Digital patterns created for precision, accommodating fit for over-pad wear (roomier cut) and player mobility.
- Automated Cutting: Laser or CNC machines cut fabric layers efficiently, minimizing waste.
3. Sewing and Assembly
- Panel Construction:
  - Sew front, back, and sleeve panels with reinforced flatlock stitching for seam strength.
  - Attach collars, cuffs, and ventilation mesh panels for airflow.
- Special Features:
  - Fight Straps: Heavy-duty straps sewn into the inside waistband to secure the jersey during play.
  - Reinforced Hemming: Double-stitched hems to withstand physical contact.
4. Graphics and Customization
- Embroidery: Team logos and crests stitched with high-density thread for durability.
- Sublimation Printing: Full-body designs or intricate patterns dyed directly into fabric for vibrant, fade-resistant colors.
- Heat-Transferred Numbers/Names: Custom player details applied using heat presses for quick production.
5. Quality Control
- Durability Testing: Stress tests on seams, fight straps, and reinforced zones.
- Colorfastness Checks: Ensure graphics withstand washing and UV exposure.
- Fit Validation: Verify sizing aligns with NHL or league specifications for over-pad fit.
6. Finishing and Packaging
- Tagging: Attach care labels, size tags, and league compliance certifications.
- Steam Pressing: Remove wrinkles and set seams for a polished look.
- Packaging: Fold into retail-ready polybags or bulk-ship for team orders.