Baseball Bat

Type

Wooden Bats, Aluminum Bats, Composite Bats

Material

Ash, Maple, Birch,Bamboo,7046 Aluminum, Carbon Fiber

Printing

Screen Printing, Digital Direct Printing, Painted.

Regulatory

MLB, BBCOR

  • 1. Wooden Bats
    • Material Selection:
      • Wood Types: Ash (flexible), maple (dense), birch (balanced), or bamboo (eco-friendly).
      • Sustainability: Sourced from certified forests to ensure environmental responsibility.
    • Production Steps:
      1. Billet Preparation: Logs are cut into 37-inch cylindrical billets and dried to reduce moisture (6-12 months).
      2. Turning on a Lathe: Billets are shaped into bats using CNC lathes, replicating standard or custom profiles.
      3. Sanding: Surface smoothed to remove tool marks.
      4. Finishing: Stained, branded, and coated with lacquer or oil for protection and grip.
    • Quality Control:
      • Grain alignment checks to prevent cracks.
      • Weight and balance verification.
    2. Aluminum Bats
    • Material: Aerospace-grade aluminum alloys (e.g., 7046) or scandium blends for lightweight strength.
    • Production Steps:
      1. Extrusion: Hollow aluminum tubes are heated and extruded into rough bat shapes.
      2. Swaging: Tubes are compressed in a die to taper the handle and form the barrel.
      3. Heat Treatment: Strengthened via aging or annealing.
      4. Welding: Handle and barrel fused (for two-piece bats).
      5. Finishing: Anodized, painted, or coated for corrosion resistance and aesthetics.
    • Quality Control:
      • X-ray or ultrasound testing for structural flaws.
      • Performance testing for trampoline effect (BBCOR standards).
    3. Composite Bats
    • Material: Carbon fiber, fiberglass, or graphite layers bonded with epoxy resin.
    • Production Steps:
      1. Mandrel Wrapping: Fibers are wound around a mold (mandrel) in specific orientations.
      2. Curing: Heated in an autoclave to harden resin.
      3. Handle-Barrel Fusion: One-piece bats are molded whole; two-piece bats bond handle and barrel.
      4. Finishing: Sanded, painted, and clear-coated.
    • Quality Control:
      • Flex and vibration testing.
      • Compliance with BBCOR/USSSA certifications.
    4. Quality Control & Compliance
    • Weight and Balance: Measured to ensure proper swing dynamics (drop weight = length – weight in oz).
    • Performance Testing:
      • Trampoline Effect: Measured via air cannon tests for exit velocity.
      • Durability: Impact tests simulating repeated hits.
    • Regulatory Compliance:
      • MLB: Wood bats only, with specific diameter (2.61″ max) and length (42″ max).
      • BBCOR: Non-wood bats must meet NCAA performance standards.