Jumper

Yarn

Wool, Cashmere, Cotton, Acrylic

Embroidery

High Density Embroidery Machine

Printing

Screen Printing, Digital Direct Printing, Etc.

ECO

Organic Cotton, Recycled Polyester, Etc

  • 1. Design and Planning

    • Concept Development: Create sketches or digital designs for the jumper.

    • Material Selection: Choose yarn type (e.g., wool, cotton, acrylic) based on design and functionality.

    • Pattern Making: Develop patterns for different sizes.

    2. Yarn Preparation

    • Yarn Sourcing: Procure yarn in the required colors and quantities.

    • Yarn Testing: Ensure quality and consistency of the yarn.

    3. Knitting

    • Machine Setup: Load yarn onto knitting machines and set up according to the design.

    • Knitting Process: Use flat or circular knitting machines to create panels or tubular pieces.

    • Quality Check: Inspect knitted pieces for defects like holes or uneven stitching.

    4. Cutting and Sewing

    • Cutting: Cut knitted fabric into panels (front, back, sleeves) if not knitted to shape.

    • Sewing: Assemble panels using sewing machines, attaching sleeves, shoulders, and sides.

    • Seam Finishing: Reinforce seams for durability.

    5. Trimming and Detailing

    • Necklines and Cuffs: Add ribbing or finishing to necklines, cuffs, and hems.

    • Embellishments: Add buttons, zippers, or embroidery as per design.

    6. Washing and Dyeing

    • Washing: Clean the jumper to remove oils or residues.

    • Dyeing: Apply color if not pre-dyed (optional, depending on design).

    7. Quality Control

    • Inspection: Check for defects in stitching, fit, and overall finish.

    • Sizing Check: Ensure consistency across sizes.

    8. Pressing and Finishing

    • Steaming/Pressing: Remove wrinkles and shape the jumper.

    • Labeling: Attach brand labels, care instructions, and size tags.

    9. Packaging

    • Folding: Fold the jumper neatly.

    • Packaging: Pack in polybags or boxes for shipping.

    10. Distribution

    • Shipping: Send finished products to retailers or customers.