Tees

Fabric

120gsm and 280gsm. Pure Cotton, Polyester, Cotton-Polyester Blends, Bamboo Fiber, Etc.

Embroidery

High Density Embroidery Machine

Printing

Screen Printing, Thermal Transfer, Digital Direct Printing, Etc.

ECO

Organic Cotton, Recycled Polyester, Etc

  • 1. Design and Concept Development

    • Design Creation: Designers create artwork, graphics, or patterns for the T-shirt. This can include logos, slogans, or custom prints.

    • Fabric Selection: The type of fabric (e.g., cotton, polyester, blends) is chosen based on the desired feel, durability, and purpose of the T-shirt.

    • Color Selection: Colors for the fabric and prints are finalized.


    2. Pattern Making and Grading

    • Pattern Drafting: Patterns for the T-shirt body, sleeves, and neckline are created based on the design.

    • Grading: Patterns are scaled to different sizes (e.g., S, M, L, XL) to ensure consistency across the size range.

    • Prototyping: A sample T-shirt is made to test the fit, design, and overall look.


    3. Fabric Cutting

    • Fabric Spreading: The selected fabric is laid out in multiple layers on a cutting table.

    • Cutting: The fabric is cut according to the patterns using manual or automated cutting machines.


    4. Printing or Embroidery (if applicable)

    • Screen Printing: For graphic T-shirts, designs are printed onto the fabric using screen printing techniques.

    • Digital Printing: For more complex or detailed designs, digital printing is used.

    • Embroidery: Logos or designs are stitched onto the T-shirt using embroidery machines.


    5. Sewing and Assembly

    • Piece Sewing: The front and back panels of the T-shirt are sewn together.

    • Sleeve Attachment: Sleeves are attached to the body of the T-shirt.

    • Neckline Finishing: The neckline is finished with ribbing or binding.

    • Hemming: The bottom hem and sleeve hems are sewn.


    6. Quality Control

    • Inspection: The finished T-shirt is inspected for defects in stitching, printing, or fabric.

    • Fit Testing: The T-shirt is tested for proper fit and comfort.

    • Final Touches: Any loose threads or imperfections are corrected.


    7. Washing and Finishing

    • Washing: The T-shirts are washed to remove any chemicals or residues and to soften the fabric.

    • Pressing: The T-shirts are pressed to remove wrinkles and ensure a smooth finish.


    8. Packaging and Shipping

    • Folding and Tagging: The T-shirts are folded, and price tags or labels are attached.

    • Packaging: The T-shirts are packed in plastic bags or boxes for shipment.

    • Distribution: The finished T-shirts are shipped to retailers or customers.