Tees
Fabric
120gsm and 280gsm. Pure Cotton, Polyester, Cotton-Polyester Blends, Bamboo Fiber, Etc.
Embroidery
High Density Embroidery Machine
Printing
Screen Printing, Thermal Transfer, Digital Direct Printing, Etc.
ECO
Organic Cotton, Recycled Polyester, Etc
1. Design and Concept Development
Design Creation: Designers create artwork, graphics, or patterns for the T-shirt. This can include logos, slogans, or custom prints.
Fabric Selection: The type of fabric (e.g., cotton, polyester, blends) is chosen based on the desired feel, durability, and purpose of the T-shirt.
Color Selection: Colors for the fabric and prints are finalized.
2. Pattern Making and Grading
Pattern Drafting: Patterns for the T-shirt body, sleeves, and neckline are created based on the design.
Grading: Patterns are scaled to different sizes (e.g., S, M, L, XL) to ensure consistency across the size range.
Prototyping: A sample T-shirt is made to test the fit, design, and overall look.
3. Fabric Cutting
Fabric Spreading: The selected fabric is laid out in multiple layers on a cutting table.
Cutting: The fabric is cut according to the patterns using manual or automated cutting machines.
4. Printing or Embroidery (if applicable)
Screen Printing: For graphic T-shirts, designs are printed onto the fabric using screen printing techniques.
Digital Printing: For more complex or detailed designs, digital printing is used.
Embroidery: Logos or designs are stitched onto the T-shirt using embroidery machines.
5. Sewing and Assembly
Piece Sewing: The front and back panels of the T-shirt are sewn together.
Sleeve Attachment: Sleeves are attached to the body of the T-shirt.
Neckline Finishing: The neckline is finished with ribbing or binding.
Hemming: The bottom hem and sleeve hems are sewn.
6. Quality Control
Inspection: The finished T-shirt is inspected for defects in stitching, printing, or fabric.
Fit Testing: The T-shirt is tested for proper fit and comfort.
Final Touches: Any loose threads or imperfections are corrected.
7. Washing and Finishing
Washing: The T-shirts are washed to remove any chemicals or residues and to soften the fabric.
Pressing: The T-shirts are pressed to remove wrinkles and ensure a smooth finish.
8. Packaging and Shipping
Folding and Tagging: The T-shirts are folded, and price tags or labels are attached.
Packaging: The T-shirts are packed in plastic bags or boxes for shipment.
Distribution: The finished T-shirts are shipped to retailers or customers.
Key Considerations in T-shirt Production
Fabric Quality: The choice of fabric affects the comfort, durability, and appearance of the T-shirt.
Print Quality: For graphic T-shirts, the quality of the print or embroidery is crucial for aesthetic appeal.
Fit and Sizing: Proper fit and consistent sizing are important for customer satisfaction.
Sustainability: Many manufacturers are now focusing on eco-friendly fabrics and sustainable production practices.
